Telso®Terminal TT7

The digitalized, innovative ultrasonic metal welding system

Advantages at a glance

For high-voltage applications and large cross sections
Short cycle and setup times for high productivity
Telso®Flex digitization for complete, structured production data, and advanced process monitoring
New design for the PowerWheel®
Intuitive operation and easy maintenance
Modular design, suitable for line integration

++ MES Connector Press Release: Integration for client-side MES

++ MES Connector for TelsoFlex: Introductory Video

Application areas

The new Telso®Terminal TT7 ultrasonic metal welding system is versatile and can be used for various applications, including cable assembly and battery production. Among other things, its applications include HV cables, battery terminals and cell connectors, which are welded in a wide variety of designs. The new high-performance system allows metal welding for cable cross-sections up to over 200 mm2. The modular design of the TT7 enables quick changeover to other applications. The Telso®Terminal TT7 also features standardized interfaces for digital networking and easy integration into production systems.

Typical applications

High-voltage cable connections
Busbar applications
Battery cell connectors
Battery connection contacts
Connection terminals (straight and angled, 3D terminals)
Plug contacts, cable lugs
Tubular cable lugs
Short cables and terminals with two welds
Stranded braided wires
Stranded wire splicing (special applications)

OUTSTANDING PROCESS CONTROL
The TT7 revolutionizes ultrasonic metal welding through digitalization for full process control. The comprehensive control mechanisms ensure continuous monitoring of the welding process. Power supply interruptions are also detected immediately, thereby preventing faulty production. This ensures a smooth welding process with accurate results.

WIDE RANGE OF APPLICATIONS, LARGE CROSS SECTIONS
The TT7 is versatile for various applications in cable assembly and battery production. Current applications include HV cables, cell connectors and battery terminals. The new high-end system allows metal welding for cable cross-sections up to over 200 mm2.

SHORT CYCLE TIME, HIGH PRODUCTIVITY
The innovative metal welding system enables an ultra-short cycle time of only 15 seconds, thereby ensuring maximum productivity.

NEW DESIGN FOR THE POWERWHEEL®
The Telso®Terminal TT7 works with the latest version of the proven PowerWheel® welding technology. The PowerWheel® torsional welding technology ensures maximum reliability and optimum process control. Telsonic has further developed the innovative technology for the TT7. For example, a tool changeover on the TT7 takes less than five minutes thanks to the quick-change system.

EASY INTEGRATION INTO PRODUCTION LINES
The modular design of the TT7 enables quick changeover to other applications. The Telso®Terminal TT7 also features standardized interfaces for digital networking and easy integration into production systems.

TELSO®FLEX DIGITALIZATION
The Telso®Flex operating software extended for the TT7 facilitates the efficient production, monitoring and logging of applications. The intuitive user interface displays only the information relevant to the user. Production data and values from various monitored sensors are available for digitalization processes.

Related Products

Illustrations may show optional equipment